面板行业设备管理解决方案-格创东智让工业更智慧

Pain Points

3、Low Analyzing Efficiency

Large quantities of processes, equipment and equipment parameters cause complex data, which are difficulty to analyze and necessitate high stability and interpretability. As the traditional sampling inspection is insufficient, more efficient analyzing methods are needed.

Solutions

1、Equipment Interconnections
The introduction of industrial IoT platforms connect equipment. Equipment parameters are monitored in real-time and configurations are customizable.

2、Data Middle office
The construction of data middle-office breaks up data silos. The connected and shared data can support upper tier analyses, prediction, smart operation and decision-making.

3、Quality Optimization
The launch of various AI/BI predictive analysis systems such as multi-factor model building, virtual measurement, AI optical inspection and so on improves analyzing efficiency and product qualities.

4、Predicative Maintenance of Equipment
The predictive maintenance and health mgmt. of equipment can improve equipment mgmt. levels and reduce downtime loss.

Products

IoT Platforms

It provides functions such as one-stop data collection, equipment interfacing, the storage, mgmt., presentation and analyses of data.

Read more

Big Data Platforms

It provides functions such as data aggregation, data development, data asset mgmt. and data service.

Read more

Equipment Health Management

It provides full-scenario, closed-loop mgmt. of intelligent equipment maintenance, diagnoses and assisted decision-making to improve mgmt. levels

Read more

Multiple Factor Analyzing Tools

The big data, AI predictive analyses of products can help to improve product qualities.

Read more

Tianshu AI Vision Inspection System

The big data, AI predictive analyses of products can help to improve product qualities.

Read more

Production Operation Apps

The microservice based production operation app toolkits, focusing on lean mgmt. of supply-chain and shopfloor, can respond to market demand and delivery clients’ orders promptly.

Read more

User Value

Abundant Data Resources
We have accessed over 6000 high-value equipment, having over 10,000 info. collection points, 20Hz collection frequency, 250TB industrial data to support mgmt., analyses and decision-making.
Reduced Quality Anomalies
The data collection, monitor, analyses and prediction can discover and report anomalies promptly, thus improving product yield rate.
Improved Efficiency and Saved costs
The improve inspection accuracy has saved human labor costs by over 60% and has saved downtime costs of nearly 10 billion yuan.
Overall Benefits
This includes reduced product lifecycle, reduced costs, improved efficiency and enterprise intelligent levels, all of which contribute to the making of industry model.

Cases

GETECH helps a Semiconductor Display Panel Enterprise to Make its Manufacturing more Intelligent

1 The establishment of the IoT platform and big data platform has connected equipment and achieved real-time monitoring. The aggregation of shopfloor, onsite data and business operational data has contributed to the integrated data mgmt. and development.
2 The launch of MFA and VM can conduct root cause analysis and can monitor quality indexes in real-time.
3 The launch of Tianshu AI can recognized and classify the anomalies on the surfaces of LCD display panels.
4 The launch of EHM can conduct predictive maintenance, strength equipment mgmt., achieve equipment mgmt. close-loops and forecast equipment anomalies.