设备健康管理EHM-格创东智让工业更智慧--复制

Getech equipment health management G-PreMaint

intelligent equipment management and maintenance based on equipment health index; improve equipment management efficiency and equipment efficiency; helps to build a smart green factory

Equipment management | Lifecycle management of spare parts | 3D monitoring | Intelligent repair and maintenance | Intelligent analysis | Decision-making optimization

Pain Points

1、traditional equipment management cannot adapt to enterprises’ new demands

2、enterprise equipment management efficiency is low, and the outcome unsatisfactory, high demand on digitalization

3、difficulty in controlling equipment status, data silos, low data usage rate

4、high cost on equipment operation, maintenance, and spare parts

Core Strengths

  • industry best practices, national standard setters,
    originating from high-end semiconductor manufacturing industry, accumulated practical experiences in more than 10 industries, participated in the formulation of national standards
  • equipment management integrated platform,
    Six major functional packages can be selected on demand to suit for all scenarios. The selection can be made and procured at different stages to ensure an iterative optimization.
  • decentralized microservice framework; data interconnection that breaks down data silos
    microservice framework based on industrial internet platform, decentralized structure, microservice modularization, open API service
  • designed for industries, helps to quickly gain insight and make decisions
    Industrial engineering experience, easy to use for engineers, provide clear and quick insights for decision makers

Application Scenarios

Industrial enterprises

intelligent maintenance of equipment, transparent management that helps to increase equipment efficiency, reduce abnormal shutdown and reduce maintenance cost

OEM equipment manufacturers

remote maintenance and diagnosis; accurate prediction on spare parts preparation, enhanced user experience, after-sale service

EPC contractors

integrated delivery of digitalized factory; professional equipment management plan; integration and collaboration mode of open API

MRO servicers

intelligent dispatchment of work order; accurate inventory management; helps to predict, sell, and add value to spare parts

Cases

View more cases

improve predictive maintenance capabilities in a highly automated manufacturing company

Client: semi-conductor

Outcome:
The panel factory adopted Getech equipment health management products. Engineers can by themselves analyze and run modeling on the data of key equipment (such as pumps, robotic arms, gas concentrators, seals, and so on) through the real-time equipment data collection and monitoring, predictive models of equipment malfunction, importing equipment ledger, mobile maintenance, spare parts sharing management, multi-factor data analysis tools, and so on.

helps a precision electronics manufacturer consolidate equipment management capabilities

Client: 3C electronics

Outcome:
The factory adopted Getech equipment health management products to oversee more than 300 key equipment in terms of data collection, environment data monitoring, and equipment health maintenance.
Through automatic warning and assisted repairing, the maintenance response rate has been improved, the abnormal downtime reduced by about 40%, the MTTR reduced by about 25%, and the speed of production line changeover accelerated by about 30%.

helps an equipment manufacturer achieve remote maintenance and diagnosis

Client: equipment manufacturer

Outcome:
Beijing Consen is the uncrowned champion of safety control systems in the petrochemical industry. The EHM health management based on the industrial internet has been adopted by the company to realize on its products (equipment and control systems) functions such as the remote monitoring, malfunction diagnosis, intelligent operation and maintenance, transparent delivery, online training and so on.
Under the normalization policy of the epidemic, Getech ensures the safe operation of the clients’ petrochemical machine units. Through remote equipment maintenance and diagnosis, accurate prediction of spare parts, the user experience has been enhanced, service cost reduced, and the after-sale service mode established.

helps industrial enterprises achieve predictive equipment maintenance basing on vibration analysis

Client: Coal industry

Outcome:
The function of EHM vibration monitoring is adopted. The intelligent early warning of equipment malfunction has been realized through the built-in intelligent diagnosis algorithm. The maintenance cost has been reduced and the annual benefit of equipment health management of each coal washing plant improved. 19 times of unplanned downtime has been avoided, with 2.7 million costs saved. The overall unplanned equipment failure has been reduced by 90%.

Functional Modules

360° view of equipment by scanning QR code, keep track of equipment status anytime, anywhere

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