Semiconductor Equipment Manufacturing Industry Solutions - Semiconductor Equipment Smart Manufacturing - Equipment Control Management System - GETECH

Semiconductor Equipment Manufacturing Industry

Leveraging big data, AI, and new IT to maximize internal data and equipment potential, offering integrated solutions for semiconductor factories to advance from high-end to smart manufacturing.

Industry pain points

1. Production site data silos

Semiconductor factories produce large data from info systems and automation. Data analysis is key for production, but data extraction, storage, and organization are bottlenecks, time-consuming. Data is siloed across systems, hard to integrate for analysis.

2. High equipment operation and maintenance costs

Semiconductor is asset-heavy with many expensive imported devices. Downtime losses are high. High management costs are unsustainable. Systems lack real-time monitoring of multiple lines and machines, efficiency can improve.

3. Data analysis is time-consuming and labor-intensive

Semiconductor processes are complex, need high precision. Data analysis must be reliable. But big data apps are rare, lack biz-tech integration, scarce OT/IT talent, no proper tools.

4. Quality relies on manual experience

Yield is critical, but quality checks often manual. Human detection has high variance, slow, affects accuracy. High turnover, training costs, labor costs rising, manual methods unsustainable.

Solutions

1. Equipment Control Management System: Through IoT sensors and other tech, secondary development of equipment interfaces and software, compatible with semiconductor industry standard protocols, real-time high-frequency data collection, achieving centralized permission management, material control, parameter verification, production control, alarms, and lifespan management.

2. Production Execution Dispatch System: Model and manage factory basic info; verify process accuracy, equipment, control wait times to prevent quality decline from excessive waiting, reduce whole-batch yield risk and wafer cost; real-time aggregation of core production reports like production and quality, multi-dimensional analysis, display factory status, analyze from manufacturing, process, quality, equipment departments.

3. Quality Yield Monitoring System: Built on proprietary tech, create modern quality management system, solve quality issues in smart manufacturing from a full industry chain perspective, meet high-quality product needs. Establish quality control system for forward monitoring of supplier, incoming quality, R&D quality, lab quality, process quality, shipment quality, customer quality, and reverse traceability for anomalies, optimize processes, reduce quality risks, cut waste costs.

4. GETECH Digital Factory Operating System GOS: GOS is the technical driver for enterprise digital transformation, promoting factory smart upgrade. GOS provides next-gen core tech capabilities including cloud computing, industrial IoT, industrial big data, industrial AI, industrial RTC/AR/VR, blockchain, RPA, etc.

Related products

Customer value

Cases

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GETECH empowers a semiconductor equipment company to domesticate and intelligently upgrade equipment software

With rapid development of IT, IoT, big data, and AI, semiconductor factories increasingly demand higher automation, informatization, connectivity, and intelligence from equipment. They hope equipment can provide more data for production scheduling, quality control, and other decisions, and be automatically controlled by production management systems, auto-match batch recipe info, auto-alert and hold goods for quality issues. However, semiconductor equipment software development cycles are long, requiring strong software dev skills for stability, ample production experience for function definition and process design, and new AI tech demands data interface support, placing high demands on software dev capabilities. Equipment manufacturers' talent is mostly electrical, optical, material experts, lacking IT-OT integration talent, leading to slow software upgrades, becoming a bottleneck for factory digital and smart upgrades.

In GETECH's collaboration with world-class semiconductor equipment manufacturers, our smart manufacturing experts, IT developers, and business consultants work with client's equipment experts to develop software interfaces for advanced scheduling systems, compatible with industry-standard protocols and major vendors' data interfaces, significantly reducing future integration time. Also, GETECH developed user-friendly interfaces and visual reports for auto-analysis functions needed by factories, making operations easier and response times faster for emergencies.

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